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23
2022-03
What are the precautions to take when installing a micro-hole processing machine?
The technology for machining micro-holes requires the cooperation of machining equipment. The quality of the machine tool, the correct installation method, and the proper operating procedures are all closely related. In this article, I will share with you the important considerations to keep in mind when installing a micro-hole machining machine.
2022-03-23
The application range of micro-hole processing machine tools includes: 1. Electronics industry: used for drilling micro-holes in circuit boards and electronic components. 2. Aerospace: for manufacturing precision parts with micro-holes for fuel injection and cooling systems. 3. Medical devices: used in the production of components like syringes and catheters that require micro-holes for fluid flow. 4. Automotive: for creating fuel injectors and other components that require precise micro-holes. 5. Optical devices: used in the production of lenses and filters that require micro-holes for light transmission. 6. Textile industry: for creating micro-perforations in fabrics for various applications.
Micro-hole processing machines are now widely used in the processing fields of filter equipment, synthetic fiber spinnerets, computer printer heads, printed circuit boards, television screen barriers, planetarium star plates, and medical devices such as red blood cell filters.
To better use the electrical discharge machining (EDM) machine, attention should be paid to the maintenance of these four aspects.
The electrical discharge machining (EDM) machine uses a continuously moving fine metal wire (called the electrode wire) as the electrode to perform pulsed spark discharge to erode metal and cut into shape. The electrical pulse electrode is a hollow copper rod. The medium passes through the hole in the copper rod and discharges with the workpiece, corroding the metal to achieve perforation. It is used for processing ultra-hard steel, hard alloys, copper, aluminum, and any conductive materials into fine holes.
The quality of machining with electrical discharge machining (EDM) machines can be attributed to three main reasons.
Electrical discharge machining (EDM) machines are tools used for processing materials. However, during the machining process, various issues may arise due to other factors, and one cannot simply prioritize speed. If the speed is too high, it may lead to increased wear of the electrodes or greater roughness. So, what are the factors that affect the machining quality of EDM machines?
How can I check the discharge status of an electrical discharge machining (EDM) machine?
The processing method of electrical discharge machining (EDM) is relatively unique compared to others. It can be used for triangular holes and porous materials, especially some hard materials like steel. Therefore, EDM occupies an important position in the processing industry. Currently, there are many manufacturers of EDM machines, with high technical content and low costs, making it difficult to ensure product quality. In the processing of EDM machines, it is necessary to achieve more regular and smoother processing of parts. How can we determine the discharge state?
What is the precision and surface roughness that an electrical discharge machining (EDM) machine can achieve?
Electric discharge machining (EDM) machines can be classified based on wire speed into three categories: high-speed reciprocating wire EDM machines, low-speed unidirectional wire EDM machines, and vertical self-rotating wire EDM machines. They can also be categorized by the type of worktable into single-column cross worktable type and double-column type (commonly known as gantry type).